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Materials used for Metal Core PCB (MCPCB) Multi-layer, Single-sided Adhesive

Materials used for Metal Core PCB (MCPCB) Multi-layer, Single-sided Adhesive 1


What is Aluminium backed PCB(or metal backed pcb)?

Bonding metal heat sinks to PCBs is a common method for electronic cooling solutions. Depending on the electrical requirements, the bonding material used can be either a dielectric film or a conductive film.

Bonding PCBs to metal via dielectric materials (e.g. FR-4 prepreg) can be used for a variety of applications. Since metal parts are usually machined and surface treated before bonding, the prepregs used are mostly non-flow or low-flow types to avoid excessive resin leakage into the module cavity. For RF power amplifiers, metal heat sinks need to be grounded through the PCB, and conductive films (e.g. ablefilm cf-3350) are widely used.

As one of the world's leading mobile base station power amplifier PCB manufacturers, Rocket PCB has a high capability in building metal press-fit PCBs. The laminate/dielectric material suppliers we use include: isolata, nelco, Rogers & Taconic. We produce metal core PCBs in aluminum, copper and brass composites.

 



Below are the process bonding requirements as well as the flow chart:

Typical Index

Process Capability

Typical value

Layers

≤6L

2L

material

RO4350B、RF35、RF35A2

RF35

Metal base

Copper, Aluminum

copper

Metal thk.

≤4.5mm

3.5mm

Bonding Material

LG1000、CF3350

LG1000

Metal Size

MAX:180mm*280mm

120mm*230mm

registration

±4mil  (metal to PCB) 

±4mil  (metal to PCB) 

Resin flow at cavity

±0.2mm

±0.2mm

Surface treatment

ENIG

ENIG

Bonding type

Full /Partial bonding,

Full sheet bonding

Application

Communication,  PA, RF




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